Material: | SUS316L | Control System: | Full Auto |
---|---|---|---|
Dyeing Method: | Air Pad Type | Heating Method: | Steam/electric |
Warranty: | We Will Provide You 01 (one)-year Warranty. | Installation And Debugging: | One Engineer Will Be Sent For Instructing Installation, Under The Condition Of Pipework&work Stuff Ready, Need 7-10 Working Days. |
Power: | 0.75-220KW | Capacity: | 6-2000KG |
Heat Exchanger: | External Tubular Type | ||
High Light: | 0.75KW Small Yarn Dyeing Machine,SUS316L Small Yarn Dyeing Machine,Sewing Thread fibre dyeing machine |
QR241D series is suitable for dyeing and pre-treatment of polyester and blended package yarn under high temperature conditions.It is also suitable for dyeing and pre-treatment of package yarn of cotton, hemp, acrylic, wool and other fibers under normal temperature conditions.Replace different dyeing carrier,It can be used for dyeing and pre-treatment various forms of nylon yarn,hank yarn,all types of tape cords,loose fiber and so on.
Parameter details
Model | QR241D-53 |
Dyeing Method | Air Pad Type |
Cylinder body type | Vertical tank |
Heating Method | Steam |
Reversing Mode | Flat-plate reversing device |
Tank Diameter | 530mm |
Total no. of spindles | 6 |
No. of layers | 9 |
Maximum no. of bobbins | 54 |
Maximum capacity (based on 1.0kg/bobbin) | 54KG |
Suitable bobbin size | I/D50mm x 170mmL |
* Carrier details : | |
Dia. of perforated spindle | 48 |
Length of loading dye tube ( approx. ) | 170 |
Total no. of top plates | 6 |
Total no. of bottom plates | 6 |
Total no. of fasteners ( quick lock fastener ) | 6 |
Total no. of carrier | 1 |
* Loading details : | |
Dia. of Bobbin | 165mm |
Bobbin traverse | 160mm |
Density of bobbin ( approx. ) | 420.0g/l |
Net weight of bobbin | 1kg |
Max. % of loading deduction | 30% |
Main pump electric motor | 11.0KW |
Inverter Power | 11.0KW |
Configuration(Full Automatic Control System)
Parts | Configuration | |
Brand | Country of origin | |
Dyeing Controller | AS787 | China |
PLC | LG | Korea |
Motor | Wannan | China |
Stainless Steel | SS316/SS304 | China |
Inverter | V&T | China |
Solenoid Valve | JELPC | Japan |
Modulation Valve | SMC | Japan |
Main Pump | Quanrun | China |
Switches | Schneider | France |
Contactor | Schneider | France |
Relay | Schneider | France |
Main Tank Water Level Sensor | Yokogawa | Japan |
Dosing Tank Water Level Sensor | Dafoss | Denmark |
Butterfly Valve | Botukie | China/Germany Joint Venture |
Standard structure:
Main body of dyeing machine 1set
Dosing tank 1set
Heat Exchanger 1set
Dead weight balancing device 1set
Safty interlock device 1set
Reversal device 1set
Main Pump 1set
Base Frame 1set
Valve group Components 1set
Carrier 1set
Carrier lifting device(More than 500kg) 1set
Main Electrical Cabinet 1set
Inverter Electrical Cabinet 1set
(Motor power more than 4KW)
Random spare parts
Main pump mechanical seal,main pump mechanical seal,cylinder port seal each set.
Technical parameters and details:
Design pressure:0.44Mpa
Maximum working pressure:0.4Mpa
Design temperature :140℃
Maximum working temperature :135℃
Heating rate:20℃~130℃about 35 minutes(Saturated vapor pressure:0.7Mpa)Cooling rate:130℃~80℃ about 25 minutes(Cooling water pressure:0.3Mpa)Cooling water temperature:5℃~10℃
Liquid ratio:1:5-1:6
QR241D series is a new generation of energy-saving package yarn dyeing machine,
Equipped with 180 degree flat-plate reversal device, external high-efficiency tube type heat exchanger, novel overall design connection method of centrifugal pump.
The minimum liquor ratio is 1: 6. Compared with the conventional models at home and abroad, the structure is more compact, the bath ratio is lower, the energy is less, and the use cost is lower.
QR241D series is suitable for dyeing and pre-treatment of polyester and blended fiber package yarn under high temperature conditions.It is also suitable for dyeing and pre-treatment of package yarns of cotton, hemp, acrylic, wool and other fibers under normal temperature conditions.Replace different dyeing carrier,It can be used for dyeing and pre-treatment various forms of nylon yarn,hank yarn,all types of tape cords,loose fiber and so on.
Standard structure:
Main body of dyeing machine 1set
Dosing tank 1set
Heat Exchanger 1set
Dead weight balancing device 1set
Safety interlock device 1set
Reversal device 1set
Main Pump 1set
Base Frame 1set
Valve group components1set
Carrier 1set
Carrier lifting device(More than 500kg) 1set
Main Electrical Cabinet 1set
Inverter Electrical Cabinet 1set
(Motor power more than 4KW)
Random spare parts
Main pump mechanical seal,main pump mechanical seal,cylinder port seal each set.
Technical parameters and details:
- Design pressure:0.44Mpa
- Maximum working pressure:0.4Mpa
- Design temperature :140℃
- Maximum working temperature :135℃
- Heating rate:20℃~130℃about 35 minutes(Saturated vapor pressure:0.7Mpa)
- Cooling rate:130℃~80℃ about 25 minutes(Cooling water pressure:0.3Mpa)Cooling water temperature:5℃~10℃
- Liquid ratio:1:5-1:6
- Control system:Full automatic control
- Main Pump Type:High efficiency novel centrifugal pump(inverter control)
- Lid opening Method:Manual(Main tank diameter below to 1200mm)
Counter weight and pneumatic(Main tank diameter up to 1200mm)
- Safety Devices:Rack and pinion type safety interlocking device:
Can set to 80 ℃ safety protection
Main tank equipped with stainless steel safety valve
- Heating Method:External tube type heat exchanger with stainless steel safety valve
- Filling and draining:Double filling and draining with pneumatic valve
(Below DN50 is SS. pneumatic ball valve, above DN50 (including DN50) is SS. pneumatic disc valve)
- Water level control:Main tank equipped with differential pressure transmitter
Dosing Tank equipped with bubble pressure transmitter
- Main tank Temperature Control:Dyeing computer and thermometer to achieve double comparison of temperature
- Dosing tank type:Open type covered dosing tank
- Dosing system:The dosing tank is equipped with a double-bearing positioning new type agitator and includes automatic heating, water inlet, drainage, back flow of chemical material, back flushing and other functions and automatic pipeline cleaning
- Feeding system:Equipped with high-pressure feed pump combined with continuous liquid level control of dosing tank to achieve quantitative feed